Driveways
Lots and larger areas
Surface damage
Structural
Is it worth repairing
Crack work and materials
Timing and cost
Who we work for
Planning and budget
Asphalt patching
A patch replaces a section of surface and the ground under it. It is the right answer when an area has failed and the rest of the surface has not, and the wrong one when the whole thing is going.
Surface or full depth
A surface patch takes off the top layer and replaces it. It is quick, it is cheaper, and it only works where the problem is genuinely confined to the wearing course. That is rarer than it is sold as being.
A full-depth patch cuts through everything and rebuilds the granular layer underneath before any new asphalt goes in. It is the one that lasts, because it addresses the reason the section failed rather than the evidence of it.
Choosing between them is a question about what is under the damage, not about budget. If the base has washed out a surface patch sinks within a year. Where patching has already been tried twice in one place, replacement is cheaper than a third, and the crossover is worth knowing.
How patching runs
The patch is squared off beyond the visible failure, because the weakened zone always extends further than the cracking that makes it obvious.
Straight cuts give vertical faces for the new asphalt to compact against, and the material inside is removed to full depth rather than scraped.
Soft or saturated granular is taken out and replaced in layers, each one compacted before the next, so the patch sits on something as dense as its surroundings.
Asphalt is placed in layers rather than one deep pour, compacted level, and all four joints are sealed so water cannot enter at the seam.
Where patches fail
The three failure modes are always the same. The patch was not taken to full depth, the base was not replaced, or the perimeter was never sealed. Each of them is invisible once the work is finished and obvious a year later.
Shape matters more than people expect. An irregular patch has long edges relative to its area, and every edge is a seam. A rectangle squared to the direction of traffic has the fewest joints taking load.
Compaction is the quiet one. Asphalt dropped in to full depth and rolled once is dense at the top and loose below, so the patch settles under traffic and leaves a dish. That dip then collects water, and water is where the next failure starts. Getting the fall right prevents it.
Related repairs
Patching sits between small repairs and replacement.
The smaller version. A single hole is a pothole repair; several together is a patch.
Learn moreWhere patching has stopped being economic because too much of the surface has gone the same way.
Learn morePatches are cut and rebuilt first, then an overlay goes over the whole area so the repairs stop being visible.
Learn moreWhat happens inside the patch once the asphalt is out, and the part that decides whether it holds.
Learn moreCommon questions
Two patches cut square, the base repaired underneath, and the new asphalt compacted flush. You have to look to find them.
They explained that a patch over a bad base fails in a year and fixed the base first. The patches have held.
Three patches done in a morning for a fair price, and the old material hauled away.
The patch at the garage door was cut back to sound asphalt rather than just filled. That is why it has not sunk.
From the blog
Next step
We will mark what actually needs cutting out, say whether full depth is necessary, and tell you if the surface has reached the point where patching stops paying.
Where a third patch would be money wasted, we will say so instead.